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House of Cards: Mill Tour Part 2 of 5

I started yesterday by telling you about one of the two aspects that affects Shelter's milling process: fleece dying and color blending.  The second quality that significantly affects the process is its preparation as a woolen-spun yarn. Woolen-spun yarns, unlike their smoother worsted-spun cousins, are prepared using a process called carding. We left off in our last post with a mish mash of loud-colored wool going into the Picker. Once the Picker has done its work, the wool gets loaded onto the Carder: a giant machine with several rolling cylinders covered in metal teeth. The purpose of this machine is...

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Building Heathers: Mill Tour Part 1 of 5

Shelter has two unique qualities that dictate the way in which it is made.  The first of these qualities concerns the way heathered color blends are achieved through a combination of dyeing and blending wool. This will be the subject of today's first installment of our mill tour. Shelter is a true dyed-in-the-wool yarn and undergoes a process known as Fleece Dying. If you take a close look at a heathered yarn, paying careful attention to the individual fibers in any given length of it, you'll notice that  the overall color (a golden yellow, in the case of 'Hayloft' above)...

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